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Chapter 3

Cooling, heating and ventilation systems

Antifreeze mixture . . . . . . . . . . . . . . . . . . . . . . . . . . . . .See Chapter 1

Coolant level check . . . . . . . . . . . . . . . . . . . . . .See “

Weekly checks”

Cooling system - draining, flushing and refilling . . . . . .See Chapter 1

General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Heater - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Heater controls - adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Heater controls - removal and refitting . . . . . . . . . . . . . . . . . . . . . . .10

Heater matrix - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . .12

Heater motor/fan - removal and refitting . . . . . . . . . . . . . . . . . . . . .13

Heating and ventilation system - description . . . . . . . . . . . . . . . . . . .8

Radiator - removal, inspection and refitting . . . . . . . . . . . . . . . . . . . .3

Radiator fan - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . .2

Radiator fan thermal switch - testing, removal and refitting . . . . . . .6

Temperature gauge sender unit - removal and refitting . . . . . . . . . . .7

Thermostat - removal, testing and refitting . . . . . . . . . . . . . . . . . . . .4

Water pump - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . .5

System type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pressurised, pump-assisted thermo-syphon with front mounted

radiator and electric cooling fan

Pressure cap rating

Up to 1986:

1.1 litre OHV engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.9 bar (13.0 lbf/in

)

1.3 and 1.6 litre CVH engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.85 to 1.1 bar (12.0 to 15.7 lbf/in

)

1986 onwards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.98 to 1.2 bar (14.2 to 17.0 lbf/in

)

Thermostat

Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wax

Start to open temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85° to 89°C (189° to 192°F)

Fully open temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102°C (223°F) (±3°C/5°F for used thermostats)

Torque wrench settings Nm lbf ft

Radiator mounting bolts:

Pre-1986 models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 to 10 5 to 7

1986 models onwards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 to 27 15 to 20

Thermostat housing bolts:

OHV engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 to 21 13 to 16

CVH engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 to 12 7 to 9

Water pump bolts:

OHV engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 to 10 5 to 7

CVH engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 to 10 5 to 7

Water pump pulley (OHV engines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 to 11 6 to 8

Fan shroud to radiator:

Pre-1986 models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 to 10 5 to 7

1986 models onwards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 to 5 2 to 4

Fan motor to shroud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 to 12 7 to 9

3•1

Easy, suitable for

novice with little

experience

Fairly easy,

suitable for

beginner with

some experience

Fairly difficult,

suitable for

competent DIY

mechanic

Difficult, suitable

for experienced

DIY mechanic

Very difficult,

suitable for expert

DIY or professional

Degrees of difficulty

Specifications

Contents

1 2 3 4 5 6 7 8

Inhaltsverzeichnis

Seite 1 - Chapter 3

Chapter 3Cooling, heating and ventilation systemsAntifreeze mixture . . . . . . . . . . . . . . . . . . . . . . . . . . . . .See Chapter 1Coolant lev

Seite 2 - 1 General description

The cooling system is of the pressurisedpump-assisted thermo-syphon type. Thesystem consists of the radiator, water pump,thermostat, electric cooling

Seite 3

17 Carefully lift the fan up and out of itslocation. The fan, motor and shroud areserviced as an assembly on these models andfurther dismantling is no

Seite 4 - OHV engines

insulators are in position. Fill the coolingsystem as described in Chapter 1 and on latermodels adjust the alternator drivebelt asdescribed in Chapter

Seite 5 - 5 Water pump - removal and

6 Remove the thermostat from the water andcheck that the valve closes as the unit cools.If the thermostat does not operate asdescribed, obtain a new t

Seite 6 - Refitting

pulley is aligned with TDC (O) mark on thetiming belt cover scale (see illustration). Nowremove the distributor cap and check that therotor arm is poi

Seite 7 - Refitting (all models)

the operation of the radiator fan is suspect, thethermal switch may be tested as follows.2 Disconnect the wiring plug and bridge thetwo plug terminals

Seite 8

Removal1 Disconnect the battery negative lead.2 Refer to Chapter 11 and remove the centreconsole.3 Working within the engine compartment,disconnect th

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Escort Thermo Check for Windows 1.6 Bedienungsanleitung

Stöbern Sie online oder laden Sie Bedienungsanleitung nach Vernetzung Escort Thermo Check for Windows 1.6 herunter. Chapter 3 Cooling, heating and ventilation Benutzerhandbuch

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